Integrated circuits are made with light and require significant purified water and chemicals

Watch a tour of an integrated circuit fabrication plant

Explore the protocols in place to ensure clean rooms have no dust to jeopardize the integrity of silicon wafers as they are transformed into working microchips. Layering, photolithography, etching, and chemical vapor deposition are shown alongside digital visualizations.

An integrated circuit combines major circuit components onto a single device

Before 1958, these components were fabricated separately before manual assembly, introducing human error, delays, and higher costs. The invention of the IC laid the foundation for automated manufacturing, miniaturization, and improvements to speed and energy efficiency.

Lasers help build the layers of circuit components in microchips

During the photolithography process, light is projected through a blueprint onto a light-sensitive chemical layer on silicon wafers, etching patterns that become transistors through a series of successive reactions. These processes require significant electricity, as only about 2% of photons reach the wafer.

Integrated circuits come in digital, analog, or mixed types

Each type can be further divided based on application, technology, and integration level. Digital ICs are used in computer memories and microprocessors, while analog ICs process continuous signals within sensors, including temperature, light, and sound.

Photonic integrated circuits use light instead of electrons within circuit components

Instead of processing electric signals, photons in the visible and near-infrared serve as optical signals between chips made of electro-optical crystals. PICs can enable lower power consumption and heat generation by eliminating the friction from electrons moving along wires.

How microchips are made

Our increasingly electronic world depends on tiny devices called microchips to function. It takes half a year to create one, which is approximately the size of a fingernail. Engineering them is a highly involved process that starts with silicon-rich sand and eventually turns into billions of transistors packed into one small area. Watch this video to understand the complex feat of creating microchips and how they’re relevant to our daily life.

Silicon must be 99.9999999% pure to be used in creating microchips

After the mined quartz is processed in an electric-arc furnace to remove oxygen from the silica, it undergoes the Siemens process, where it is bathed in hydrochloric acid. The liquid produced in the reaction undergoes multiple distillations to produce ultra-pure silicon in the end.

Flexible integrated circuits can be built from carbon nanotubes and elastic materials

Stanford researchers arranged the nanotubes in fishnet-like networks that allow deformation without loss of function. The stretchable ICs have been shown to power micro-LED displays and may be used in smart clothing.

During manufacturing, lithium-ion and alkaline batteries are tested for short-circuiting

Lithium-ion batteries are made by manufacturing anodes, cathodes, and electrolytes via chemical processes, assembling these components into cells, and enclosing multiple interconnected cells within a protective casing. Disposable alkaline battery production involves filling steel containers with preforms—rings of powdered cathode material—paper-based separators, electrolyte solution, and an anode gel.

Data centers' electrical needs create increased water demands beyond cooling

Each query uses approximately one single-serving water bottle per conversation, but water is also used for steam cycles and cooling in power plants that generate electricity for data centers. Newer cooling methods, such as immersion cooling, where servers are submerged in fluids that don't conduct electricity, can minimize water use.

Clean energy technologies are more mineral-intensive than burning fossil fuels

Solar panels use silver due to its high conductivity, hydropower plants use chromium in their steel alloys, and geothermal plants need titanium to withstand abundant heat and pressure. Lithium—used in energy storage—is expected to see over 500% increased demand from 2020 to 2025.

Coachella produces around 107 tons of waste per day

Coachella requires a massive infrastructure that powers its soundboards, lighting rigs, dressing rooms, bathrooms, restaurants, and more, creating a significant carbon footprint.

Mining of rare earth elements risks leaking radioactive wastewater

The extraction and processing of REEs requires significant amounts of water, and poorly regulated projects can contaminate groundwater with acids and heavy metals. Toxic waste spills have paused work in several US mines since the 1980s, despite growing REE demand.

Indigenous women crafted the integrated circuits for the Apollo Guidance Computer

Applying their blanket-weaving skills, over 1,000 Navajo women in New Mexico were hired to connect circuit components in intricate patterns using a microscope. Outside Boston, "rope mothers" at the Raytheon facility wove the AGC's core memory using threaded metal wires.

Radioactive elements can introduce software errors because the ionizing radiation they produce can detach electrons from atoms, and computer code relies on the distribution of electrons.

The first computers performed calculations using lightbulb-like tubes

Before transistors, the first electronic computers relied on vacuum tubes—components that switched signals on and off. Despite machines like ENIAC—the first programmable, general-purpose, electronic computer—utilizing nearly 18,000 tubes that generated massive amounts of heat and frequent failures, they laid the foundation for modern computing hardware.

Washing clothes is a significant source of global microfiber pollution

Synthetic fabrics shed millions of plastic microfibers during washing, which pass through wastewater treatment and end up in oceans, soil, and food chains. A single wash load can release several million microfibers, but washing with cold water can reduce this.

Multi-material 3D printing produces filament waste if only one nozzle is used

When swapping between colors or materials in a fused deposition modeling system, a considerable amount of filament is purged from the nozzle before introducing a new filament. Filament extruders can create new filament from purged elements, but the device combines colors and produces filaments of inconsistent diameter.

Radioactive elements can introduce software errors because the ionizing radiation they produce can detach electrons from atoms, and computer code relies on the distribution of electrons.

Sewage on cruise ships is cleaned onboard by bacteria and advanced filtration systems

A cruise ship's onboard sewage plant processes black water, human waste or sewage, and gray water, wastewater from sinks, showers, and washing machines. Treated water is stored until the ship reaches a distance where it can legally discharge it.

Taiwan's semiconductor dominance

Taiwan is a leader in the production of semiconductors. In the event of a Chinese invasion, what happens if China controls the supply chain for these indispensable materials? How would it affect the United States as well as other nations already dealing with disruptions due to Russia's invasion of Ukraine? This blog explores these questions and more.

Modern landfills use layered liners, leachate systems, and gas monitors to safely contain waste

Today, landfill engineering is far more complex than a hole in the ground, which was largely the system cities used less than a century ago. This video explains how it actually works.

The flow of electricity in AC circuits flips back and forth, unlike DC circuits

Alternating currents in the US change the flow direction 120 times every second, allowing for efficient transformation and transmission of energy across power grids by sending energy at lower currents. This is changed into one-way direct currents when powering electronics.

The risks of bioremediation, from intermediate products to ecological disruption

A step in the series of complex biochemical reactions involved in the implemented bioremediation process may produce dangerous molecules—sometimes more toxic than the initial pollutants—that require ongoing monitoring to ensure optimal conditions for processing these intermediates toward the eventual, safe outputs. Introducing non-native nutrients or species, including GMOs, may alter existing food webs and gene pools.

How helium turns the Large Hadron Collider into the world's largest cryogenic system

Across three stages, five "cryogenic islands," and weeks of cooling, 36,000 metric tons of magnets are successively brought down to temperatures colder than outer space using a closed liquid helium system. Helium continues to circulate during the collider's operation to maintain the magnets' temperature and the transmission of electrical current with zero resistance.

Pure water does not conduct electricity because this flow of energy requires the movement of charged particles, and water is a neutral molecule.

Small modular reactors can provide nuclear power with reduced risks and logistics

Their factory-built design allows them to be quickly installed underground, reducing their exposure to future extreme weather. They can provide power to small towns and major cities with much smaller start-up costs and reduced siting requirements.

Electrical grids worldwide must double their power delivery capacity by 2050 to meet surging demand from AI and electric vehicles.

Massive 3D printers have been used to build homes by stacking layers of 'concrete toothpaste,' a fire-resistant material that effectively insulates against outside noise.

How fusion—which releases energy when two lighter atoms combine to form a heavier atom—differs from fission

The use of fungi to detoxify land and water—a process known as mycoremediation—has been used to clean up natural resources affected by the 2025 California wildfires.

The name 'Silicon Valley' arose from the founding of Shockley Semiconductor Laboratory in Fairchild Semiconductor in 1956-57, founded near Stanford University in Palo Alto

Watch how deep-sea mining equipment collects and processes polymetallic nodules—metal-rich, potato-shaped rocks—from the ocean floor and creates environmentally damaging plumes of sediments.

Sony set the standard for cylinder-shaped batteries when it repurposed manufacturing equipment used to make rolls of magnetic recording tape.

To reduce wrinkles in clothing, research recommends gentle wash cycles with more water and tumble drying with smaller loads and longer times.

The history of many kitchen appliances involves unexpected discoveries and applications, including wartime radar turned hamster defroster and replacing an 'ice king' with heat-stealing boxes.

As of 2025, the most cited papers in science include a review of graphene, methods to improve image recognition, streamlining electron density calculations, and optimizing protein studies.

See how fireworks are made and learn how metals like magnesium and copper are responsible for different colors.

Louisiana's 'Cancer Alley' is infamous for having some of the highest industrial pollution, toxic air emissions, and cancer risks in the US.

Legendary architect Frank Lloyd Wright designed the SC Johnson headquarters in Wisconsin, aiming to make a cathedral-like workplace

All rainbows are 'raincircles' caused by water droplets separating white sunlight into a spectrum of colors, but Earth's surface blocks the bottom half of the circle from our line of sight.

The first line of 'immortal' human cells, which can divide indefinitely and are used in scientific research, was nonconsensually taken from a Black woman.

Poison ivy is in the same family as mangoes, cashews, and pistachios—and they all produce oily urushiol in their raw, unprocessed state—but they are typically prepared in ways to avoid causing human discomfort.

Explore what it's like inside a patient isolation unit, used in situations such as treating a patient or suspected patient with Ebola.

Researchers believe the brain consolidates memories, processes emotions, and plans for the future during dream states

An initial public offering or 'IPO' is the process of a private company becoming public by putting shares of the company on the stock market for purchase.

Iran's Revolutionary Guard Corps is independent of Iran's regular army and is one of the most powerful and influential military-political organizations in the Middle East.

Planarian flatworms are small, aquatic worms with exceptional regenerative capabilities. When cut, the worms can regenerate multiple bodies in a matter of weeks.

For centuries, Niagara Falls has been a magnet for daredevils seeking to conquer one of nature's most powerful wonders, with its 200-foot drop and water rushing at 32 feet per second with 280 tons of force.

The US dollar is the most widely circulated currency in the world, and is involved in nearly 90% of global transactions