During manufacturing, lithium-ion and alkaline batteries are tested for short-circuiting

Legacy electronics have prevented significant advancements in alkaline batteries

While lithium-ion batteries have increased in energy density multiple times since their commercialization in 1991 and can be sized to various capacities by connecting numerous electrochemical cells, disposable alkaline batteries have been forced to maintain their 1.5-volt standard and form factors for compatibility with existing devices.

Visualize the minerals used in a lithium-ion battery

The lithium cathode includes nickel to increase energy storage per unit volume, as well as cobalt and manganese as stabilizing agents. Anodes are composed entirely of graphite, with aluminum and copper composing the current collectors for the cathode and anode, respectively. The battery is enclosed in a steel casing.

Watch how metals are extracted from rechargeable devices during recycling

Recyclable batteries found in cars, phones, power tools, and other electronics contain lithium, cobalt, nickel, and other precious metals, whose reuse generates 70% fewer emissions than during their initial mining. Upon shredding these devices, a filter press squeezes the pieces through a proprietary fluid, which separates them for future reuse.

Sony set the standard for cylinder-shaped batteries when it repurposed manufacturing equipment used to make rolls of magnetic recording tape.

Thermal runaway reactions can cause batteries to catch fire or explode

If a lithium-ion battery is heated, punctured, crushed, or short-circuits due to manufacturing flaws or degradation, the cathode and anode can make contact without the resistance provided by a circuit. The ensuing spike in chemical reactions increases the temperature and can release oxygen, initiating and intensifying burning of the battery's interior.

Watch a tour of a battery manufacturing gigafactory

Inside Contemporary Amperex Technology Limited's facility, China's largest EV battery manufacturer uses slurry mixing, "jelly rolling," electrolyte injection, and other techniques and equipment to transform raw metals such as lithium and magnesium into approximately 2.2 million electrochemical cells daily.

Batteries range in size based on their purpose, cost, and manufacturability

Lead-acid batteries used in combustion vehicles are resilient to temperature extremes, low-cost, and provide high surge current, which is needed for initial ignition. Alkaline batteries, including AA, AAA, and B, have long shelf lives and supply the low, steady power required for electronics with minimal demand fluctuations.

Lithium-ion batteries are the standard for rechargeable devices

The costly setup of new mining operations and challenges with recycling amid growing demand have led researchers to search for alternatives, including sodium-ion, solid-state, and lithium-sulphur batteries, despite challenges with scalability.

Sony set the standard for cylinder-shaped batteries when it repurposed manufacturing equipment used to make rolls of magnetic recording tape.

The benefits of 3D printing batteries, from safety to sustainability

Rather than using the liquid electrolyte commonly found in lithium-ion batteries, 3D-printed batteries would use a solid layer, which can be custom-built into different shapes, deliver higher energy density by building thinner layers, and be fabricated with fewer raw materials compared to injection molding.

Accidental ingestion of batteries can be life-threatening

Tissue in the body can serve as a circuit path between the anode and cathode of a battery, resulting in electrical burns and gradual tissue erosion. Stomach acid can corrode a battery and cause its toxic contents to leak, making a person sick. Batteries for internal use, such as in pacemakers, require special designs.

Batteries store energy in chemical bonds that can be turned into electricity

To achieve a more stable, nonreactive state, many elements in nature are reactive and will seek to lose electrons via oxidation or gain electrons through reduction reactions. By pairing an oxidizing chemical with a reducing chemical in a battery, electrons will naturally flow between them, producing an electric current.

The first lithium-ion battery was invented at ExxonMobil

Initially a side project that became a priority due to the 1973 oil crisis, the battery's flammability risks and manufacturing challenges, along with the waning crisis, led the company to shut down its battery program. Other researchers would gradually improve upon published prototype designs in the next decade.

From 1991 to 2024, lithium-ion battery cell prices have fallen by 99%

The decrease from about $10,000 to $50 per kilowatt-hour has been driven by innovations in battery chemistry, improvements in manufacturing and supply chains, and increases in global cumulative production, which have caused average price declines of 19% each time it has doubled.

Gradual chemical build-up reduces the effectiveness of rechargeable batteries

During charge cycles, small chemical deposits gradually form a film on the electrodes where they make contact with the electrolyte, trapping ions that would otherwise facilitate the flow of electricity. Mechanical degradation from electrode wear and electrical shorting from structural instability can also reduce battery capacity.

Integrated circuits are made with light and require significant purified water and chemicals

The nonstop operation of fabrication plants, which takes months to manufacture a wafer of hundreds of integrated circuits, strains local resources and generates significant chemical waste. Much of the electricity consumed is used to maintain clean room conditions within plants.

The world's largest lemon battery was made from nearly 3,000 lemons

By connecting lemons with a piece of zinc on one side and a piece of copper on the other, a team from the Royal Society of Chemistry created a fruit battery with a capacity of 2,307.8 volts.

Solar panel manufacturing begins with silicon extracted from sand

The silicon is purified and shaped into wafers less than 0.2 millimeters thick, coated and connected through a criss-cross pattern of narrow and wider metal, followed by multiple rounds of lamination before bonding to a weatherproof panel.

Additive manufacturing consists of seven different process categories

Although 3D printing has become synonymous with the term, objects can be fabricated without filaments of hot plastic or light-sensitive powders. For example, during sheet lamination, ultrasonic waves—high-frequency vibrations—can join metal sheets by creating molecular bonds through friction.

Alkaline hydrolysis—dissolving the body—is one 'green' burial option

This approach, which is sometimes called flameless cremation, involves dissolving the body with water and chemicals. The remaining bone fragments can then be spread like ashes. It was reportedly incorporated into the funeral industry in 2011.

Breaking down the different types of drinking water, from alkaline to sparkling

While tap water is regulated by the EPA, environmental and infrastructural factors can introduce contaminants, which filtering can help to remove. Distilled water has had all of its mineral contaminants removed and may be used in laboratory settings, but mineral water has them added in for taste or to promote health.

Learn why electrical substations are needed to provide safe electricity with minimal energy loss

These typically fenced-off facilities with steel boxes or cylinders topped with cone-like caps house circuit breakers, fuses, and switches that can isolate sections of the grid to prevent electrical failures from spreading. Substations use transformers to modify electrical voltage and are customized to the generation, transmission, and distribution networks they interconnect.

Create anything from the elements in Little Alchemy 2

Various ancient cultures believed the most abundant substances in the world were its basic elements: earth, water, air, and fire. We may know better now, but you can make almost anything from those four things. Little Alchemy 2 is a fun, cartoonish game that allows users to create more complex items from simple substances.

Explore the components of the linear particle accelerator at Los Alamos

Located at the site of bomb design and development for the Manhattan Project, LANSCE features an injector system for hydrogen ions, a series of tanks with alternating electric fields for proton acceleration, and an isotope production facility that creates radioisotopes for medical treatments.

See how fireworks are made and learn how metals like magnesium and copper are responsible for different colors.

Cells create more organelles and duplicate their genetic material before dividing

As part of the cell cycle, this ensures that after mitosis—the process of cell division—the two resulting daughter cells possess the tools necessary to complete the functions of their parent cell, including accumulating energy and making proteins. During meiosis, four egg or sperm cells are created, each with half the parent cell's DNA.

How to make LSD

Lysergic acid diethylamide, often shortened to LSD, comes from ergot, a parasitic fungus that can be found in grains. Chemists rearrange the fungus' chemical structure or the structure of an ergot derivative through complex chemical reactions, transforming it into the hallucinogenic bicycle-shaped LSD crystal. Due to the partially synthetic drug's criminalization, many of the details of modern LSD crafting honed by "underground chemists" are kept secret.

Radioactive elements can introduce software errors because the ionizing radiation they produce can detach electrons from atoms, and computer code relies on the distribution of electrons.

Pure water does not conduct electricity because this flow of energy requires the movement of charged particles, and water is a neutral molecule.

Louisiana's 'Cancer Alley' is infamous for having some of the highest industrial pollution, toxic air emissions, and cancer risks in the US.

Watch how deep-sea mining equipment collects and processes polymetallic nodules—metal-rich, potato-shaped rocks—from the ocean floor and creates environmentally damaging plumes of sediments.

The first line of 'immortal' human cells, which can divide indefinitely and are used in scientific research, was nonconsensually taken from a Black woman.

How fusion—which releases energy when two lighter atoms combine to form a heavier atom—differs from fission

Discover the catastrophic consequences of a failure of the US electrical grid—something that is more likely than many Americans think.

Massive 3D printers have been used to build homes by stacking layers of 'concrete toothpaste,' a fire-resistant material that effectively insulates against outside noise.

Watch the cumbersome, but necessary, precautions healthcare workers must take to care for and protect themselves while caring for Ebola patients.

As of 2025, the most cited papers in science include a review of graphene, methods to improve image recognition, streamlining electron density calculations, and optimizing protein studies.

An initial public offering or 'IPO' is the process of a private company becoming public by putting shares of the company on the stock market for purchase.

At the beginning of the 20th century, a group of young men ate standard American food—replete with food additives like borax and formaldehyde—as part of government research to better understand food safety.

The name 'Silicon Valley' arose from the founding of Shockley Semiconductor Laboratory in Fairchild Semiconductor in 1956-57, founded near Stanford University in Palo Alto

To reduce wrinkles in clothing, research recommends gentle wash cycles with more water and tumble drying with smaller loads and longer times.

Volcanoes 'die' when their supply of magma runs out, if they are shifted away from their underlying magma reservoir, or if they get clogged by collapsing or their magma cooling back into rock.

Poison ivy is in the same family as mangoes, cashews, and pistachios—and they all produce oily urushiol in their raw, unprocessed state—but they are typically prepared in ways to avoid causing human discomfort.

About 2,000 US babies are born annually without some portion of their limbs, potentially leading to a lifetime of pricey prosthetics.

Alzheimer's can lead to brain shrinkage, with an average of around 2% of volume reduction per year

How Amazon operates a 'flywheel' business model, a self-reinforcing cycle that drives continuous growth

Some coin denominations have ridges etched on their sides, partly to prevent counterfeiting, in a practice called 'reeding.'

Gerrymandering works through two techniques: cracking opposing voters across districts to dilute their power, and packing them into a few to waste their votes in lopsided majorities.

Some researchers have labeled nomophobia, the fear of being without your phone, as 'the phobia of the 21st century.'

When a Paris department store hesitated to sell Estée Lauder's perfume, she 'accidentally' broke a bottle, causing the smell to spread throughout the store and shoppers to start asking to buy the scent.