Additive manufacturing consists of seven different process categories

The most common type of 3D printer fabricates objects using plastic

At the consumer level, the most common printing method is fused deposition modeling, which builds objects by melting an extruding thermoplastic filament that is deposited in layers. For industrial applications, selective laser sintering, which uses a laser to fuse particles of polymer powder (e.g., nylon), is preferred.

Multi-material 3D printing produces filament waste if only one nozzle is used

When swapping between colors or materials in a fused deposition modeling system, a considerable amount of filament is purged from the nozzle before introducing a new filament. Filament extruders can create new filament from purged elements, but the device combines colors and produces filaments of inconsistent diameter.

View a timeline of 3D printing technology through 2019

The first working 3D printing device was invented in 1983 and utilized stereolithography, a process in which a laser triggers a chemical reaction that hardens liquid resin. Powder-based laser sintering technology was patented in 1987, with metal-based powders first being used for 3D printing in 1997.

Chip-based 3D printers can be pocket-sized and involve no moving parts

Researchers have demonstrated a proof-of-concept version of a chip-based 3D printer that emits visible light onto light-sensitive resin to construct solid shapes. The technology may provide a portable, low-cost solution for future, small-scale fabrication needs.

Software subscriptions, licenses, and climate control systems add to 3D printing costs

Although the sharing of designs and reduced manual labor suggested the fabrication of prosthetics would be facilitated by 3D printing, particularly in developing regions, software and hardware requirements have posed hurdles to achieving this goal. While some insurance companies have refused to cover 3D-printed limbs, they are covered by Medicare.

Stereolithography uses light to fabricate objects in layers via chemical reactions

Specific locations in a tank of light-sensitive liquid resin are exposed to projected light, causing them to cure onto a build platform. The resulting cross-section of hardened plastic is moved slightly away from the light source, exposing it to resin once more, and the process repeats to produce successive layers.

Objects can be 3D printed with light by projecting 2D computerized tomography (CT) scans onto rotating cylinders of resin, which solidify upon exposure.

As of 2025, the Factory of the Future 1.0 is the world's largest 3D printer

Housed at the University of Maine, the machine incorporates AI and can utilize bio-based materials to construct homes exceeding 3,000 square feet in size. Homes made from these materials are fully recyclable, as their components can be deconstructed, ground up, and reused as raw materials for printing.

Components of the 'ghost gun' allegedly used by Luigi Mangione were 3D printed

Although some "ghost guns" are firearms whose serial numbers have been removed, many others are built from pieces that can be printed using readily available online data files. Federal laws and some states do not prohibit the construction of these DIY firearms for personal use.

Massive 3D printers have been used to build homes by stacking layers of 'concrete toothpaste,' a fire-resistant material that effectively insulates against outside noise.

Watch the iterative process of successfully printing a slice of vegan cheesecake

3D printing food requires integrating ingredients with a variety of properties, which may not all resist the physical stress of stacking. This means successful 3D printing of food may require rethinking how ingredients are layered and modifying ratios of each, potentially sacrificing taste for structural integrity.

Particle beams can be used to alter the surface properties of artificial joints

Surface hardening and embedding specific elements or coatings can improve the biocompatibility and bone tissue integration of these implants. Particle accelerators are significant sources of the radioisotopes needed in medical diagnostics, and microwave linear accelerators are used in the majority of cancer irradiation treatments.

An integrated circuit combines major circuit components onto a single device

Before 1958, these components were fabricated separately before manual assembly, introducing human error, delays, and higher costs. The invention of the IC laid the foundation for automated manufacturing, miniaturization, and improvements to speed and energy efficiency.

Here's how the seven types of plastics fare in the recycling process

To help you make better-informed decisions about the products that you buy, here's a simple explanation of the seven different types of plastic, how they differ, and their impact on the environment.

While the Fed is involved in issuing new generations of cash, the way it adds to the money supply does not involve printers

The majority of money in circulation is credit, not cash. This credit, which acts similarly to direct deposit from employers, is added to bank accounts by the Federal Reserve. The Fed also employs tools like the federal funds rate and open market operations to expand or contract credit.

Alternative investments can be sorted into seven major categories, according to some experts

These categories include real estate, private equity, private debt, hedge funds, collectibles, and more.

Watch a tour of a battery manufacturing gigafactory

Inside Contemporary Amperex Technology Limited's facility, China's largest EV battery manufacturer uses slurry mixing, "jelly rolling," electrolyte injection, and other techniques and equipment to transform raw metals such as lithium and magnesium into approximately 2.2 million electrochemical cells daily.

Ultraprocessed foods include preservatives, dyes, sweeteners, and more

Processed foods are those that have been altered from their original state, which includes numerous processes that we consider natural, such as cooking or salting. Ultraprocessed foods contain at least one item that wouldn’t be found in a kitchen, like hydrogenated oils or high-fructose corn syrup. It’s estimated that nearly 75% of all foods consumed in the US are ultraprocessed, though that doesn’t mean that all of them are unhealthy. In fact, some, such as prepackaged whole wheat bread and soy milk, are recognized for their health benefits.

Glass can be endlessly recycled without losing quality

Sand from specialized mines is thoroughly cleaned and melted at more than 1,600 degrees Celsius before being poured onto liquid tin and evenly spread out to form glass sheets. Some factories are designed to reprocess 100% of glass scraps created when cutting glass with diamond-tipped blades or lasers.

A breakdown of gelling agents used to modify a liquid's texture

Gelatin, agar, and other substances form a structural network that traps liquid, making it appear solid and enabling chefs to create stable layers in pastries and confectionery products. In different concentrations, they can also be used to thicken liquids into gels or encase them in gelatinous spheres.

The history of metallurgy: an interactive timeline

Humans have long been shaping metals into useful tools and aesthetic accessories. By 8,700 BCE, humans already had mastered four types of casting copper. Within a few thousand years, people were combining metals to make the alloy bronze and had...

NFTs can be minted using an online marketplace or directly on the blockchain

Minting, or creating, an NFT is how NFTs are added to the blockchain. The process can be simplified by using a popular marketplace.

Immersive technologies include virtual reality, augmented reality, and mixed reality

Virtual reality relies on technologies that use screens to generate every pixel, immersing a user in an entirely digital world. In contrast, augmented reality overlays digital content onto views of the real world. Mixed reality combines both to allow real-time interaction with virtual objects.

There are 6 essential steps in cheesemaking

The six basic steps that are required to turn milk into cheese start with acidification and end with ripening (aka aging). This guide explains what happens at each step and how it contributes to the finished product.

The basics of synthetic meat

Lab-grown meat companies promise to remove animal slaughter from the production process. But they have run into a few road bumps along the way.

All computers are defined by their ability to input, store, process, and output data

From wooden machines to wearable tech, computers have changed a lot in appearance, but they all still perform the same essential tasks. Early computers were made of wood and metal—some were so big that they filled entire rooms just to solve simple math problems.

How golf equipment is made

With just clubs, a ball, and a tee, the game of golf doesn't have the amount of equipment seen in other sports. But each piece of equipment has a very intricate process for its creation. Watch this Science Channel video to see the specialized equipment used to create golf balls, golf clubs, golf carts, and golf tees.

While atoms are normally made of protons, neutrons, and electrons, exotic ones have been built with antimatter—alternate versions of normal matter that live for fractions of a second and are about a billion times as rare.

As of 2025, the most cited papers in science include a review of graphene, methods to improve image recognition, streamlining electron density calculations, and optimizing protein studies.

See how fireworks are made and learn how metals like magnesium and copper are responsible for different colors.

Watch how deep-sea mining equipment collects and processes polymetallic nodules—metal-rich, potato-shaped rocks—from the ocean floor and creates environmentally damaging plumes of sediments.

How fusion—which releases energy when two lighter atoms combine to form a heavier atom—differs from fission

The Nasdaq's 'Magnificent 7' companies are responsible for roughly 40% of the Nasdaq 100 index's gains, while the remaining 93 companies account for the other 60%.

To reduce wrinkles in clothing, research recommends gentle wash cycles with more water and tumble drying with smaller loads and longer times.

Radioactive elements can introduce software errors because the ionizing radiation they produce can detach electrons from atoms, and computer code relies on the distribution of electrons.

How Amazon operates a 'flywheel' business model, a self-reinforcing cycle that drives continuous growth

Sony set the standard for cylinder-shaped batteries when it repurposed manufacturing equipment used to make rolls of magnetic recording tape.

About 2,000 US babies are born annually without some portion of their limbs, potentially leading to a lifetime of pricey prosthetics.

Some coin denominations have ridges etched on their sides, partly to prevent counterfeiting, in a practice called 'reeding.'

Gerrymandering works through two techniques: cracking opposing voters across districts to dilute their power, and packing them into a few to waste their votes in lopsided majorities.

When you complete a CAPTCHA on a website to prove you are human, you may be unknowingly training algorithms for self-driving cars, whose systems require training data to help identify crosswalks, bicycles, and other outdoor objects.

Most of the observable universe's volume consists of voids and supervoids—enormous regions of space with little to no galaxies, stars, or light.

A 2019 Facebook event called on attendees to "Storm Area 51, They Can't Stop All of Us," resulting in countless memes, the creation of a music festival, and eventually the arrests of those who did try to approach the area.

Researchers believe the brain consolidates memories, processes emotions, and plans for the future during dream states

Some researchers have labeled nomophobia, the fear of being without your phone, as 'the phobia of the 21st century.'

Tattoos remain visible on your skin thanks to immune cells called macrophages

Take a 3D tour of the Hajj, Islam's annual pilgrimage to Mecca, undertaken by more than 1.5 million Muslims each year.

The USPS spent $3.97B in 2024, accounting for .058% of the federal budget.

Budweiser stores yeast derived from the original 1800s strain in a secret bunker, which only the Head of Yeast Management can access—not even the CEO

The term 'algorithm' originated from the Latinized name of al-Khwārizmī, a 9th-century mathematician whose works introduced Arabic numerals and the decimal-based numeral system to Europe and whose treatise 'Al-Jabr' gave algebra its name.