Solar panel manufacturing begins with silicon extracted from sand

Silicon must be 99.9999999% pure to be used in creating microchips

After the mined quartz is processed in an electric-arc furnace to remove oxygen from the silica, it undergoes the Siemens process, where it is bathed in hydrochloric acid. The liquid produced in the reaction undergoes multiple distillations to produce ultra-pure silicon in the end.

The first practical silicon solar cell was developed at Bell Labs

In 1953, scientists at Bell Labs attempted to develop a power source for phone systems in remote locations, as the dry battery cells lacked the necessary longevity. They experimented with solar power, but the selenium solar cells of the time were too inefficient, eventually leading to the usage of silicon.

Sand 'batteries' can store excess electricity from the power grid as thermal energy

Energy collected from solar or wind power is used to heat insulated silos full of sand to temperatures as high as 450 degrees Celsius (842 degrees Fahrenheit), which can be retained for long periods. These thermal energy storage systems can be designed to boil water and generate electricity when needed.

Watch a tour of an integrated circuit fabrication plant

Explore the protocols in place to ensure clean rooms have no dust to jeopardize the integrity of silicon wafers as they are transformed into working microchips. Layering, photolithography, etching, and chemical vapor deposition are shown alongside digital visualizations.

Glass can be endlessly recycled without losing quality

Sand from specialized mines is thoroughly cleaned and melted at more than 1,600 degrees Celsius before being poured onto liquid tin and evenly spread out to form glass sheets. Some factories are designed to reprocess 100% of glass scraps created when cutting glass with diamond-tipped blades or lasers.

Photolithography etches circuit components into a semiconductor wafer

A high-energy laser is fired at molten tin droplets, turning them into plasma that releases the ultraviolet light needed to burn the wafer's photoresist layer. A mask controls what parts of the wafer are etched for subsequent chemical processing.

During manufacturing, lithium-ion and alkaline batteries are tested for short-circuiting

Lithium-ion batteries are made by manufacturing anodes, cathodes, and electrolytes via chemical processes, assembling these components into cells, and enclosing multiple interconnected cells within a protective casing. Disposable alkaline battery production involves filling steel containers with preforms—rings of powdered cathode material—paper-based separators, electrolyte solution, and an anode gel.

Light energy can be transformed into electricity in solar cells via the photovoltaic effect

When light strikes semiconducting material, it can knock electrons out of atoms, creating a charge imbalance within the material. A wire connecting the oppositely charged regions can allow electrons to flow back, balancing the charges and producing an electric current that can be harnessed to power devices.

A 1,000 square kilometer patch of solar panels in Africa can power most of Europe

The $500 billion Desertec initiative would have constructed massive solar farms in the Sahara and expansive electrical transmission networks across continents. However, the plan was built on concentrated solar power technology, which is more expensive and less practical than photovoltaics.

Solar panels can create pollinator-friendly habitats by protecting flowering plants

An example of agrivoltaics, where land is used for solar energy production and agriculture, the panels provide clean energy while also shading plants from excessive sunlight. Pollinator-friendly plants can improve water quality and reduce soil erosion by obstructing the wind.

Take a drone tour of a Tesla factory

The first of Tesla's large-scale European manufacturing plants for its electric vehicles was opened in Berlin in 2022. It—along with other facilities in Nevada, New York, Texas, and Shanghai—collectively manufactures solar panels, batteries, and other energy collection and storage products.

Nearly all of China's construction sand is artificial

Roughly 50 billion tons of sand are used in construction every year, mostly extracted from oceans, beaches, and rivers. To avoid depleting natural sand deposits, China crushes rocks and used materials to create an artificial sand, which it uses in 80% of its construction projects.

Shenzhen, China is known as the 'Silicon Valley of Hardware'

The "Silicon Valley of Hardware" is a major manufacturing hub. This WIRED documentary from 2016 does a deep dive into how this Chinese city's practice of copycat manufacturing alongside its innovative culture has made it China's own Silicon Valley.

View US solar energy industry trends and trajectories, tracked by SEIA

The Solar Energy Industries Association provides charts summarizing the state of solar energy in the US, including cumulative solar installations, solar jobs, photovoltaic pricing and deployment, and inflation and supply chain constraints within the market.

The name 'Silicon Valley' arose from the founding of Shockley Semiconductor Laboratory in Fairchild Semiconductor in 1956-57, founded near Stanford University in Palo Alto

The International Space Station is powered entirely by large solar arrays

Launched in 1998, its original solar panels were designed to withstand no more than 20 years of wear from temperature swings and micrometeoroid impacts in space. Replacement panels that roll out like carpets have since been installed.

Additive manufacturing consists of seven different process categories

Although 3D printing has become synonymous with the term, objects can be fabricated without filaments of hot plastic or light-sensitive powders. For example, during sheet lamination, ultrasonic waves—high-frequency vibrations—can join metal sheets by creating molecular bonds through friction.

How solar systems form

Learn how our sun, the planets, and other solar system bodies came to be with these videos and an infographic from NASA. Use this resource to visualize how the solar system formed and to model and describe the process.

How silica gel took over the world

Silica gel packets are those sugar packet-like bags that keep packaged foods and more dry and free of mildew. First invented in the early 20th century, they saw great commercial success starting in 1927, being deployed in traded goods across the world. This simple invention allows modern supply chains to extend across the globe by extending the preservation of shipped goods.

Watch how plastic products are molded from pellets that began as crude oil

Polyethylene and other plastics are formed by combining ethylene and propylene, which are produced through refining crude oil. These plastics are broken down into pellets called nurdles, or mermaid tears, which are melted and molded to manufacture countless products.

Offshore wind turbines are built like giant modular puzzles at sea

Due to their enormous size, turbines are assembled in parts on-site using prefab components, advanced cranes, and vibration-dampening systems to manage the dynamic ocean environment. Three-blade turbines became the norm because even-numbered blades create damaging vibrations.

Weird ways critical minerals are being mined

Critical minerals like lithium, cobalt, and graphite are economically crucial non-fuel resources subject to supply chain risks. To diversify production, scientists developed odd ways to harvest them. This article breaks down the weirdest approaches, including extracting minerals from seawater using algae, phytomining plants, and asteroids.

Watch Apple Watch cases be 3D printed from titanium powder

Apple Watch Ultra 3 cases are 3D printed entirely from recycled, aerospace-grade titanium powder using lasers to fuse particles. Over 400 metric tons of raw titanium were saved in 2025, with two watches fabricated from the same amount of raw material that would have previously been used to make one.

Playing around with an AR sandbox

The white sand acts as a projector screen and a topographic map image is projected on the surface. An XBOX Kinect is positioned to read the contours of the sand and draw new topographic lines according to how the sand is moved.

The applications and industrial uses of graphene, the single-atom-thick material

Shortly after its discovery in 2004, the strength, flexibility, optical properties, and conductivity of this thin layer of carbon atoms earned it the designation of a "wonder material," but breakthroughs in its use have taken decades of research. As of 2026, graphene-enhanced electronic sensors, optical microchips, concrete, and supercapacitors are available, though scale production challenges remain.

Sony set the standard for cylinder-shaped batteries when it repurposed manufacturing equipment used to make rolls of magnetic recording tape.

Elon Musk follows a five-step decision-making process when simplifying technology

He begins by determining whether how something has been previously done is—in his words—"dumb," or if a certain feature should even exist, let alone be optimized. This first principles method has helped him develop some of the most valuable companies in the world.

Massive 3D printers have been used to build homes by stacking layers of 'concrete toothpaste,' a fire-resistant material that effectively insulates against outside noise.

Watch how deep-sea mining equipment collects and processes polymetallic nodules—metal-rich, potato-shaped rocks—from the ocean floor and creates environmentally damaging plumes of sediments.

SpaceX's S-1 or 'prospectus' revealed many previously unknown details about the company, including its unprofitability despite doing $18.7B in revenue in 2025, exactly how many voting shares Elon Musk will have in the company (roughly 85%), and more.

Planeterrellas create artificial auroras that mimic the atmospheric displays of light by setting up an electric field between two metal balls in a jar filled with a small amount of air.

All rainbows are 'raincircles' caused by water droplets separating white sunlight into a spectrum of colors, but Earth's surface blocks the bottom half of the circle from our line of sight.

See how fireworks are made and learn how metals like magnesium and copper are responsible for different colors.

Some renewable energy sources may weaken the resiliency of electric grids by removing outage buffers provided by coal- and natural gas-fired plants, which provide the system with more time to find a new power source if a plant goes down.

The animatronic shark from Steven Spielberg's 'Jaws,' the first modern blockbuster, was a complex underwater apparatus called 'Bruce.'

Waves off the coast of Nazaré, Portugal, can reach over 100 feet and are caused by the area's deep underwater canyon geography

As of 2025, the most cited papers in science include a review of graphene, methods to improve image recognition, streamlining electron density calculations, and optimizing protein studies.

Sunflowers have long been a symbol of nuclear disarmament because they can extract large amounts of radioactive cesium from soil.

Scientists can determine Earth's past climate conditions by analyzing air trapped in microscopic bubbles within ice cores—columns of compressed snow layers that build up over hundreds of thousands of years.

Take a 3D tour of the Hajj, Islam's annual pilgrimage to Mecca, undertaken by over 1.5 million Muslims.

The first line of 'immortal' human cells, which can divide indefinitely and are used in scientific research, was nonconsensually taken from a Black woman.

To reduce wrinkles in clothing, research recommends gentle wash cycles with more water and tumble drying with smaller loads and longer times.

Planarian flatworms are small, aquatic worms with exceptional regenerative capabilities. When cut, the worms can regenerate multiple bodies in a matter of weeks.

When you complete a CAPTCHA on a website to prove you are human, you may be unknowingly training algorithms for self-driving cars, whose systems require training data to help identify crosswalks, bicycles, and other outdoor objects.

Gerrymandering works through two techniques: cracking opposing voters across districts to dilute their power, and packing them into a few to waste their votes in lopsided majorities.

NBA superstar Victor Wembanyama spent the 2025 summer training with monks in central China to enhance his body and mind.

About 2,000 US babies are born annually without some portion of their limbs, potentially leading to a lifetime of pricey prosthetics.

Poison ivy is in the same family as mangoes, cashews, and pistachios—and they all produce oily urushiol in their raw, unprocessed state—but they are typically prepared in ways to avoid causing human discomfort.

Use this tool to calculate the dollar value of your parental mental load, from meal planning to coordinating after-school care, then see resources that help generate solutions.

Some researchers have labeled nomophobia, the fear of being without your phone, as 'the phobia of the 21st century.'