Solid-state batteries substitute the fluid electrolyte layer with a solid

The benefits of 3D printing batteries, from safety to sustainability

Rather than using the liquid electrolyte commonly found in lithium-ion batteries, 3D-printed batteries would use a solid layer, which can be custom-built into different shapes, deliver higher energy density by building thinner layers, and be fabricated with fewer raw materials compared to injection molding.

Lithium-ion batteries are the standard for rechargeable devices

The costly setup of new mining operations and challenges with recycling amid growing demand have led researchers to search for alternatives, including sodium-ion, solid-state, and lithium-sulphur batteries, despite challenges with scalability.

The abundance of raw materials may lead to sodium replacing lithium in batteries

Lower risks of thermal runaway, which can lead to fires and explosions, and less energy capacity loss at low temperatures support the shift. However, sodium's greater weight and lower energy density compared to lithium have made it best suited for stationary storage applications. (Some readers may experience a paywall.)

Sand 'batteries' can store excess electricity from the power grid as thermal energy

Energy collected from solar or wind power is used to heat insulated silos full of sand to temperatures as high as 450 degrees Celsius (842 degrees Fahrenheit), which can be retained for long periods. These thermal energy storage systems can be designed to boil water and generate electricity when needed.

Batteries range in size based on their purpose, cost, and manufacturability

Lead-acid batteries used in combustion vehicles are resilient to temperature extremes, low-cost, and provide high surge current, which is needed for initial ignition. Alkaline batteries, including AA, AAA, and B, have long shelf lives and supply the low, steady power required for electronics with minimal demand fluctuations.

During manufacturing, lithium-ion and alkaline batteries are tested for short-circuiting

Lithium-ion batteries are made by manufacturing anodes, cathodes, and electrolytes via chemical processes, assembling these components into cells, and enclosing multiple interconnected cells within a protective casing. Disposable alkaline battery production involves filling steel containers with preforms—rings of powdered cathode material—paper-based separators, electrolyte solution, and an anode gel.

Batteries store energy in chemical bonds that can be turned into electricity

To achieve a more stable, nonreactive state, many elements in nature are reactive and will seek to lose electrons via oxidation or gain electrons through reduction reactions. By pairing an oxidizing chemical with a reducing chemical in a battery, electrons will naturally flow between them, producing an electric current.

Explore options for recycling batteries

Improper battery disposal can lead to fires and the leaching of harmful chemicals and toxic materials into local soil and water systems. Although many batteries contain metals that can be recycled with less energy than it takes to produce them, variability in regulations across municipalities and states can complicate efforts. (Some readers may experience a paywall.)

Thermal runaway reactions can cause batteries to catch fire or explode

If a lithium-ion battery is heated, punctured, crushed, or short-circuits due to manufacturing flaws or degradation, the cathode and anode can make contact without the resistance provided by a circuit. The ensuing spike in chemical reactions increases the temperature and can release oxygen, initiating and intensifying burning of the battery's interior.

Nuclear batteries generate electrical currents using radioactive materials

Rather than using electrochemical reactions to produce the electrons that flow through a circuit, isotopes like nickel-63 undergo beta decay—emitting electrons—which a semiconducting material can absorb to establish a charge imbalance that generates current. Such batteries could provide low-power energy for decades.

Clean energy technologies are more mineral-intensive than burning fossil fuels

Solar panels use silver due to its high conductivity, hydropower plants use chromium in their steel alloys, and geothermal plants need titanium to withstand abundant heat and pressure. Lithium—used in energy storage—is expected to see over 500% increased demand from 2020 to 2025.

Genetically modified viruses can help construct battery electrodes

MIT scientists' modifications caused the viruses to attract conductive materials, such as gold ions, which the viruses self-assembled into nanowires that could be used in batteries. These components allow batteries to be thinner and flexible enough to be constructed into new shapes.

Benjamin Franklin described a series of static electricity storage jars as 'batteries'

Discovered over 50 years before the first electrochemical cell was invented, Leyden jars stored electric charge between the metals inside and outside a liquid-filled container. Franklin was the first to use the term "battery" in an electrical sense, though his multiple-jar device—lacking chemical reactions—was actually a series of capacitors.

The 2019 Nobel Prize in Chemistry was awarded for lithium-ion battery development

Stanley Whittingham developed the first functional lithium battery in the early 1970s, while John Goodenough doubled its electrical potential in 1980 by replacing the cathode, thereby enhancing its commercial viability. Five years later, Akira Yoshino developed an anode using carbon material, reducing the risk of flammability.

Watch a tour of a battery manufacturing gigafactory

Inside Contemporary Amperex Technology Limited's facility, China's largest EV battery manufacturer uses slurry mixing, "jelly rolling," electrolyte injection, and other techniques and equipment to transform raw metals such as lithium and magnesium into approximately 2.2 million electrochemical cells daily.

Sony set the standard for cylinder-shaped batteries when it repurposed manufacturing equipment used to make rolls of magnetic recording tape.

Batteries are likely to stop working sooner in cold temperatures

The electrolyte separating the cathode and anode of a battery can thicken, impeding ion flow. Lower temperatures also slow the rate of chemical reactions, further reducing battery capacity. Large draws of power, such as when using heaters, heated seats, etc., in a car during winter, exacerbate battery drain further.

Water vapor is used to manage heat in high-end smartphones

While smartphones have traditionally been cooled using a highly conductive plate that dissipates heat from the chip, vapor chambers offer a higher heat-removal capacity. This technology has been utilized in laptops for decades to absorb heat by cycling a fluid between liquid and gaseous phases.

Graphite is a powerful conductor and heat-resistant material

Graphite can withstand temperatures of more than 3,000 degrees Celsius, allowing it to contain molten metal in steel production. Rosalind Franklin identified which carbon compounds become graphite and laid the groundwork for their use in industrial applications.

Silicon must be 99.9999999% pure to be used in creating microchips

After the mined quartz is processed in an electric-arc furnace to remove oxygen from the silica, it undergoes the Siemens process, where it is bathed in hydrochloric acid. The liquid produced in the reaction undergoes multiple distillations to produce ultra-pure silicon in the end.

Fulgurites are glass sculptures made by lightning vaporizing sand

Sometimes referred to as fossilized lightning, these tube-like structures are formed when high-temperature electrical currents fuse mineral grains into crystals, which can feature branching patterns resembling filaments of current. Their name derives from "fulgur," the Latin word for lightning.

Metallic hydrogen exists in Jupiter and Saturn due to high pressure and temperature

This state of hydrogen has metallic properties, including conductivity, which powers these planets' magnetic fields. First theorized in the 1930s, its existence was confirmed through indirect evidence before being created in a Harvard lab in 2017.

How chefs suspend liquid in edible pearls resembling caviar to introduce a new texture to fluids

Through spherification, drops of a solution of sodium alginate and a flavored liquid are placed in a calcium lactate solution, which forms a chemical skin around them. This is because calcium replaces the sodium in the alginate chains, forming a gel around each drop's liquid interior.

How fusion—which releases energy when two lighter atoms combine to form a heavier atom—differs from fission

The composition of magma affects the explosivity of volcanic eruptions

Silicate-rich magma contains extensive molecular chains that trap dissolved gases like water and carbon dioxide. These gases build pressure until they violently escape, creating explosive eruptions. Low-silica magmas produce gentler eruptions categorized as effusive.

What are superconductors?

Superconductors are materials that carry electrical current with exactly zero electrical resistance (move electrons through it without losing energy to heat). Read more about how they work here.

Dirty lightning is a thunderstorm created from friction between rising and falling flows of ash and smoke during volcanic eruptions.

Shape memory alloys 'remember' their previous form and restore themselves if deformed

Nitinol, one such alloy, can bend back into its trained shape if exposed to heat because of a solid-to-solid phase transformation. Some showerheads already use nitinol to regulate hot water and prevent unintentional burns.

See how fireworks are made and learn how metals like magnesium and copper are responsible for different colors.

Pure water does not conduct electricity because this flow of energy requires the movement of charged particles, and water is a neutral molecule.

Radioactive elements can introduce software errors because the ionizing radiation they produce can detach electrons from atoms, and computer code relies on the distribution of electrons.

'Silent' fireworks have gained more interest in recent years as a quieter celebratory option.

The Great Salt Lake's distinct dual coloration results from high-salinity organisms that only live in the northern portion and produce a purple protein.

Some renewable energy sources may weaken the resiliency of electric grids by removing outage buffers provided by coal- and natural gas-fired plants, which provide the system with more time to find a new power source if a plant goes down.

Planeterrellas create artificial auroras that mimic the atmospheric displays of light by setting up an electric field between two metal balls in a jar filled with a small amount of air.

Watch how deep-sea mining equipment collects and processes polymetallic nodules—metal-rich, potato-shaped rocks—from the ocean floor and creates environmentally damaging plumes of sediments.

Massive 3D printers have been used to build homes by stacking layers of 'concrete toothpaste,' a fire-resistant material that effectively insulates against outside noise.

The use of fungi to detoxify land and water—a process known as mycoremediation—has been used to clean up natural resources affected by the 2025 California wildfires.

In 1984, Operation Smash Hit intentionally crashed a 239-ton train into a nuclear waste canister at 100 miles per hour to prove the canister's safety, which remained completely intact and lost just 0.29 of its 100 pounds of pressure.

The history of many kitchen appliances involves unexpected discoveries and applications, including wartime radar turned hamster defroster and replacing an 'ice king' with heat-stealing boxes.

The boiling temperature of water decreases with increasing elevation because the molecules need less energy to overcome the lower atmospheric pressure associated with thinner air.

SpaceX's S-1 or 'prospectus' revealed many previously unknown details about the company, including its unprofitability despite doing $18.7B in revenue in 2025, exactly how many voting shares Elon Musk will have in the company (roughly 85%), and more.

As of 2025, the most cited papers in science include a review of graphene, methods to improve image recognition, streamlining electron density calculations, and optimizing protein studies.

Memecoins are a type of cryptocurrency—a form of digital currency with a wide variety of uses—created around popular 'memes,' or viral internet jokes.

At the beginning of the 20th century, a group of young men ate standard American food—replete with food additives like borax and formaldehyde—as part of government research to better understand food safety.

Louisiana's 'Cancer Alley' is infamous for having some of the highest industrial pollution, toxic air emissions, and cancer risks in the US.

The name 'Silicon Valley' arose from the founding of Shockley Semiconductor Laboratory in Fairchild Semiconductor in 1956-57, founded near Stanford University in Palo Alto

The syncytiotrophoblast is the outer layer of the placenta and the largest human cell, spanning an area about twice that of a king-sized bedsheet.

Learn how monoclonal antibodies, which mimic the body's antibodies, can fight diseases like Ebola.

The hormonal disorder PCOS was renamed PMOS in 2026, a move designed to improve care and research by shifting the focus to the hormonal causes of this condition that affects 1 in 8 women.