View the 45 gallons of refined products created from each 42-gallon barrel of crude oil

See where the 100 million barrels of crude oil the world consumes daily end up

From drilling to driving, crude oil is processed in refineries and transformed into everyday products like fuel, plastics, lubricants, and cosmetics. The US currently uses about 20 million of those barrels per day.

Learn about the chemical refinement of crude oil, from cracking to reforming and blending

Just as an organism's digestive system can break down complex molecules in food into simple sugars that cells can use, cracking uses catalysts and other chemicals to break apart large hydrocarbons in crude oil into smaller molecules. These can then be chemically reshaped, combined, or purified into useful petroleum products.

An overview of crude oil, including its constituent hydrocarbons and refinement outputs

The mixture is primarily composed of molecules of carbon and hydrogen atoms bonded into a variety of shapes and lengths, giving each different chemical properties, such as boiling points. Refining can remove elemental impurities—such as sulfur—after hydrocarbons are separated, ensuring the resulting products can be used effectively in other machines, such as car engines.

Crude oil is the type of oil used to create fuel like gasoline, heating oil, and more

Technically speaking, crude oil is unrefined petroleum. This article dives into the different ways it’s categorized (by density, sulfur content, and origin), and how the combinations of these types of oil are used.

View a sample of objects surprisingly derived from crude oil, including chewing gum and lipstick

Crude oil processing produces a variety of fuels and the building blocks for plastics, but it also distills out the hydrocarbons used to make aspirin, Teflon, vinyl, crayons, candles, Tupperware, roofing shingles, asphalt pavement, hair dye, anesthetics, food-grade lubricants, polyester, synthetic rubber, and resins for items like dentures.

An animated visualization of the distillation of crude oil into petroleum products

When crude oil is boiled, its constituent hydrocarbons turn into steam and rise through a distillation tower, where temperature decreases with height. Because different chemical vapors cool back into liquids at distinct temperatures, hydrocarbons naturally sort themselves by boiling point and can then be processed separately into distinct outputs.

The price of crude oil accounts for roughly half of the price displayed at the gas pump

While the price of crude oil has the largest impact on the price of gas, the cost of refinement, taxes, and distribution jointly make up nearly half of how gas is priced. Because of the many factors that influence the price of gas, eliminating taxes during expensive periods might not effectively lower prices.

The US exported more crude oil and petroleum products than it imported in 2025

In fact, the US has been exporting more oil and petroleum products than it imports since August 2021. Petroleum and petroleum product exports totaled about 10.7 million barrels per day, whereas imports totaled about 7.9 million barrels per day.

The ins and outs of oil refining

The oil industry is broken up into the upstream, midstream, and downstream segments, and oil refining is part of the latter. “Downstream” refers to companies like Standard Oil that are converting crude oil into a finished product.

A look at types of crude oil, distinguished by properties like heaviness and sweetness

API gravity is a unit that describes how heavy or light a crude oil sample is based on its density, with higher values indicating lighter, more valuable oil that requires less processing. The sweetness of crude oil refers to the amount of sulfur it contains, where sour crude oil requires more extensive treatment to remove the more abundant sulfur and sweeten it.

The price of gas is a composite made up of several different factors, with the federal gas tax making up less than 20% of what drivers pay at the pump.

How disruptions in oil markets can drive up the price of everyday goods

Most types of plastic are made from polymers derived from chemicals produced by the processing and refining of crude oil and natural gas. Spikes in the cost of either fossil fuel raise the cost of wrappings, tubs, and other plastic containers for products.

How crude oil is split across oil markets based on geographic origin

Brent, West Texas Intermediate, and Dubai are the three crude oil classes and differ in terms of typical refinery uses, density, sulfur content, and suitability for financial benchmarking. Brent, which originates in the North Sea, is traders' go-to benchmark, in part, because it is easily shipped and politically stable, and used to price most of the crude sold internationally.

The story of the first commercial US oil well and why crude oil is measured in barrels

The 1859 oil discovery in Titusville, Pennsylvania, sparked a boom in oil exploration and production to meet the demand for kerosene lamp fuel. Because the 42-gallon barrel was a readily available container already in use for shipping fish, butter, wine, and other goods, it was adopted by the Petroleum Producers Association in 1872 and by both the US Geological Survey and the US Bureau of Mines in 1882.

Understanding why the US can't use its own crude oil and depends on global markets

Before advancements in fracking technology made lighter shale oil readily available, US refineries had been built and optimized for decades to process heavier oil from other countries with high profitability. Despite being able to refine lighter oil, US oil companies can operate with better margins by exporting it to other nations whose refineries are optimized for it and importing heavier oil, for which the US has the infrastructure.

Watch how plastic products are molded from pellets that began as crude oil

Polyethylene and other plastics are formed by combining ethylene and propylene, which are produced through refining crude oil. These plastics are broken down into pellets called nurdles, or mermaid tears, which are melted and molded to manufacture countless products.

Demystifying the claim that crude oil is inorganically created and a renewable resource

The abiogenic petroleum theory holds that fossil fuels originate in Earth's mantle and are constantly replenished, rather than formed by microorganisms over millions of years. While inorganic chemical processes can produce simple hydrocarbons, the range of complex molecules found in crude oil suggests an origin from a diverse set of organisms. Isotope analyses of these molecules also support the model that they originated from living things that preferentially take up certain isotopes over others.

Explore the water footprint of producing various proteins, fruits, and vegetables

This interactive gallery highlights the various types of water behind the production of biofuels, foods, and materials such as cotton. Diets high in bovine meat, whose production requires 15,415 liters of water per kilogram (1,847 gallons per pound), are among the most water-intensive, whereas every kilogram of vegetables uses 322 liters of water (39 gal/lb) to produce.

A guide to crude oil and natural gas extraction, from rig site preparation to land restoration

Requirements for traffic plans, access roads, and noise barriers vary by state and local laws, but once the rig site is prepared, the rig is assembled and digs a well that is then encased in steel and cement to protect groundwater reservoirs. After drilling and testing the extraction pipe, fracking fluid is injected into the rock to create cracks where crude oil resides, allowing it to be pumped out.

Methane leaks during natural gas processing reduce the gas's overall cleanliness

Natural gas is advertised as a cleaner fossil fuel because it emits 50% less carbon dioxide than oil and coal when burned. Supporting analysis only considers end-use combustion and excludes total emissions generated by extraction, shipping, and processing.

The hidden engineering of gas stations

Contemporary gas stations are the result of a century of engineering progress. In the early 1900s, only a few thousand cars drove around, and they used kerosene. As vehicles and cheaper gasoline became more popular, fire hazards grew, forcing the invention of fuel pumps, underground storage tanks, and the automatic shutoff valve—all engineering marvels.

Spare capacity is the amount of oil production that can be brought online within 30 days and sustained for at least 90 days

Specifically, a country’s “spare capacity” signifies the difference between its maximum sustainable oil production and its current output. OPEC member countries hold nearly all of the world’s spare oil production capacity. Historically speaking, Saudi Arabia has been the country with the largest spare capacity.

Louisiana's 'Cancer Alley' has cancer rates 50% above the national average

Due to its proximity to Gulf oil production, an 85-mile stretch of highway linking Baton Rogue, Louisiana, and New Orleans is home to 25% of the country's petrochemical manufacturing. It's also one of the most polluted regions of the US, with cancer rates at 50% above average.

Glass can be endlessly recycled without losing quality

Sand from specialized mines is thoroughly cleaned and melted at more than 1,600 degrees Celsius before being poured onto liquid tin and evenly spread out to form glass sheets. Some factories are designed to reprocess 100% of glass scraps created when cutting glass with diamond-tipped blades or lasers.

An explanation of the Calvin cycle, including why it needs to run six times to create glucose

Each run of this second phase of photosynthesis begins with a five-carbon molecule called RuBP, which gains an additional carbon atom when carbon dioxide (CO₂) is attached. Across six cycles, the six six-carbon molecules—36 carbon atoms in total—are processed into 12 three-carbon sugars, which can be used to generate glucose, and six RuBP molecules, enough for each cycle to restart.

Making sense of the complex logistics of product returns

Americans returned over $800B worth of stuff in 2022, more than the entire gross domestic product of some nations. This entertaining, in-depth video dives into the complex logistics of the reverse supply chain and how it works. Estimates peg the...

Louisiana's 'Cancer Alley' is infamous for having some of the highest industrial pollution, toxic air emissions, and cancer risks in the US.

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When a Paris department store hesitated to sell Estée Lauder's perfume, she 'accidentally' broke a bottle, causing the smell to spread throughout the store and shoppers to start asking to buy the scent.

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The American Society of Civil Engineers' infrastructure report card gave the US a C in 2025, its highest grade since the project launched in 1998.

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