Learn about the chemical refinement of crude oil, from cracking to reforming and blending

An overview of crude oil, including its constituent hydrocarbons and refinement outputs

The mixture is primarily composed of molecules of carbon and hydrogen atoms bonded into a variety of shapes and lengths, giving each different chemical properties, such as boiling points. Refining can remove elemental impurities—such as sulfur—after hydrocarbons are separated, ensuring the resulting products can be used effectively in other machines, such as car engines.

View the 45 gallons of refined products created from each 42-gallon barrel of crude oil

More than 85% is refined into fuels, such as gasoline and diesel, while about 10% is converted into raw materials for plastics, synthetic rubbers, and other essential products, such as lubricants. Because the majority of these products are less dense than the starting crude oil and additional inputs are introduced during the refining process, there is a processing gain of three gallons.

The ins and outs of oil refining

The oil industry is broken up into the upstream, midstream, and downstream segments, and oil refining is part of the latter. “Downstream” refers to companies like Standard Oil that are converting crude oil into a finished product.

View a sample of objects surprisingly derived from crude oil, including chewing gum and lipstick

Crude oil processing produces a variety of fuels and the building blocks for plastics, but it also distills out the hydrocarbons used to make aspirin, Teflon, vinyl, crayons, candles, Tupperware, roofing shingles, asphalt pavement, hair dye, anesthetics, food-grade lubricants, polyester, synthetic rubber, and resins for items like dentures.

How microorganisms transformed into crude oil over millions of years

Despite the misconception that oil comes from dinosaurs, the nonrenewable resource forms when tiny organisms are subjected to high pressure and high temperature while buried under layers of sediment over tens to hundreds of millions of years. During this time, they become a mixture that is almost entirely hydrocarbons, which can be harnessed and refined.

An animated visualization of the distillation of crude oil into petroleum products

When crude oil is boiled, its constituent hydrocarbons turn into steam and rise through a distillation tower, where temperature decreases with height. Because different chemical vapors cool back into liquids at distinct temperatures, hydrocarbons naturally sort themselves by boiling point and can then be processed separately into distinct outputs.

Crude oil is the type of oil used to create fuel like gasoline, heating oil, and more

Technically speaking, crude oil is unrefined petroleum. This article dives into the different ways it’s categorized (by density, sulfur content, and origin), and how the combinations of these types of oil are used.

Watch how plastic products are molded from pellets that began as crude oil

Polyethylene and other plastics are formed by combining ethylene and propylene, which are produced through refining crude oil. These plastics are broken down into pellets called nurdles, or mermaid tears, which are melted and molded to manufacture countless products.

Learn about unconventional ways to clean up crude oil, including using moss and chickens

Studies show that microorganisms in chicken manure can break down the hydrocarbons in crude oil without producing toxic by-products. Scientists have also explored avoiding the environmental risks of chemical dispersants and synthetic adsorbents by using human hair and peat moss to adsorb crude oil, which can be taken up by their cuticles and porous structures, respectively.

How crude oil is split across oil markets based on geographic origin

Brent, West Texas Intermediate, and Dubai are the three crude oil classes and differ in terms of typical refinery uses, density, sulfur content, and suitability for financial benchmarking. Brent, which originates in the North Sea, is traders' go-to benchmark, in part, because it is easily shipped and politically stable, and used to price most of the crude sold internationally.

Understanding why the US can't use its own crude oil and depends on global markets

Before advancements in fracking technology made lighter shale oil readily available, US refineries had been built and optimized for decades to process heavier oil from other countries with high profitability. Despite being able to refine lighter oil, US oil companies can operate with better margins by exporting it to other nations whose refineries are optimized for it and importing heavier oil, for which the US has the infrastructure.

A guide to crude oil and natural gas extraction, from rig site preparation to land restoration

Requirements for traffic plans, access roads, and noise barriers vary by state and local laws, but once the rig site is prepared, the rig is assembled and digs a well that is then encased in steel and cement to protect groundwater reservoirs. After drilling and testing the extraction pipe, fracking fluid is injected into the rock to create cracks where crude oil resides, allowing it to be pumped out.

Artificial photosynthesis turns CO₂ into sustainable fuel

Carbon conversion focuses on a central perplexing question: if carbon dioxide is a leading driver of climate change, and fossil fuels are made of carbon-based molecules, can we devise a way to convert CO₂ into useful alternatives efficiently? This video breaks down a potential pathway using artificial photosynthesis, which uses sunlight to convert CO₂ into fuel.

How metabolism, when cells convert molecules into energy, works

Metabolism is when a cell’s internal network of chemical reactions breaks down food molecules and transforms them into pieces of the cell itself. Sometimes, cells build replacements for worn-out parts. Other times, they build energy molecules that power the cell’s activities.

The price of gas is a composite made up of several different factors, with the federal gas tax making up less than 20% of what drivers pay at the pump.

Catalysts increase chemical reaction rates by providing a lower energy pathway

All chemical reactions must overcome an energy barrier, called an activation energy, to proceed. If insufficient thermal energy exists in the system to overcome the barrier, catalysts can effectively lower the activation energy, increasing the likelihood of reactions occurring.

Internal-combustion engines convert fuel into motion using controlled explosions

Gasoline engines mix fuel and air, compressing it and igniting it to create thousands of tiny explosions that push pistons up and down. This movement spins the crankshaft, which moves a vehicle's wheels.

Explaining concentrate and how concentrate-derived juice differs from its source

Developed to reduce the volume of goods—thus lowering storage and shipping costs—the concentration process uses pressure and heat to remove water, pulp, and skin from fruits. Concentrates provide significant flavor, sugar, and calories to foods in small quantities, but do not retain most of the fiber, vitamins, and other nutrients from the source fruit.

Review the health effects of living near oil refineries, including increased respiratory risks

An analysis of 54 studies published between 1977 and 2024 in 15 international regions found evidence that proximity to refineries increased the risks of leukemia, asthma, bronchitis, and respiratory symptoms. Several studies also identified worse cardiovascular function in children and adults living near refineries, alongside other acute and chronic health impacts.

Why the bioremediation of plastic and other synthetic materials is challenging

Ideonella sakaiensis, a bacterium found in recycling plant sludge in 2016, was the first organism seen to possess enzymes that could break down PET, a type of plastic. Researchers continue to search for microbes to expand bioremediation efforts to other types of plastic, but weakening the chemical bonds in many of these materials requires temperatures lethal to most microbes.

The history of chemistry, from alchemists to probing atoms before World War I

Those involved in the predecessor of the modern scientific discipline engaged in experimentation to develop recipes that would transform ordinary matter into gold and to create medicines, cosmetics, dyes, and alloys. Over the course of centuries, scientists identified unique elements, organized them based on their properties in the periodic table, and eventually developed the technology to discover the internal structure of atoms.

Uranium's ability to split easily makes it the most common catalyst for nuclear power

Uranium is commonly found in rocks, water, and soil worldwide, but significant industrial processes are needed to process and enrich it for efficient reactor usage. After being irradiated in reactors, it must be cooled down before disposal.

Honeybees vomit nectar into one another's mouths to transform it into honey

Digestive enzymes break down long chains of complex sugars into simple monosaccharides, while the fanning of their wings helps honeybees evaporate water away. This process increases the acidity of the resulting honey, increasing its shelf life when sealed in beeswax.

How exchanges like the Chicago Mercantile act as trading referees

Chicago's Mercantile Exchange emphasizes futures contracts on commodities. This podcast episode breaks down how exchanges actually work, make money, and streamline the market.

Watch a crystal undergo X-ray diffraction to determine its internal geometry

In the early days of X-ray crystallography, getting photos of a single sample could take dozens of hours, followed by months of mathematical analysis. Today, automation and computer software can complete such tasks in a few hours.

The collapse of gas bubbles in the joint synovial fluid causes 'cracking' knuckles

The human population can be divided into two categories: those who crack their knuckles and those who don't. Do you know the technical term for this phenomenon is "tribonucleation?" What actually happens inside a knuckle when it pops? This visual explainer breaks down finger joint popping in real time.

Visualize how CRISPR-Cas9—a type of immune system used by single-celled organisms to attack invasive viruses—targets and makes precise changes to a gene's DNA.

How fusion—which releases energy when two lighter atoms combine to form a heavier atom—differs from fission

See how fireworks are made and learn how metals like magnesium and copper are responsible for different colors.

To reduce wrinkles in clothing, research recommends gentle wash cycles with more water and tumble drying with smaller loads and longer times.

Learn how to read a prospectus, the juicy document that any company must file with the SEC before going public.

Gerrymandering works through two techniques: cracking opposing voters across districts to dilute their power, and packing them into a few to waste their votes in lopsided majorities.

The use of fungi to detoxify land and water—a process known as mycoremediation—has been used to clean up natural resources affected by the 2025 California wildfires.

Watch how deep-sea mining equipment collects and processes polymetallic nodules—metal-rich, potato-shaped rocks—from the ocean floor and creates environmentally damaging plumes of sediments.

Louisiana's 'Cancer Alley' is infamous for having some of the highest industrial pollution, toxic air emissions, and cancer risks in the US.

As of 2025, the most cited papers in science include a review of graphene, methods to improve image recognition, streamlining electron density calculations, and optimizing protein studies.

The first steps to rebuilding your credit score include getting to know exactly what's on your credit report and figuring out how far you are from the '700 club,' or 'good score' range.

At the beginning of the 20th century, a group of young men ate standard American food—replete with food additives like borax and formaldehyde—as part of government research to better understand food safety.

Explore the history, structure, and species of Australia's Great Barrier Reef with this interactive journey narrated by Sir David Attenborough.

Jimmy Carter signed a 1978 bill that legalized home brewing, a move credited with kick-starting the craft beer industry.

Scientists can determine Earth's past climate conditions by analyzing air trapped in microscopic bubbles within ice cores—columns of compressed snow layers that build up over hundreds of thousands of years.

When a Paris department store hesitated to sell Estée Lauder's perfume, she 'accidentally' broke a bottle, causing the smell to spread throughout the store and shoppers to start asking to buy the scent.

The term 'algorithm' originated from the Latinized name of al-Khwārizmī, a 9th-century mathematician whose works introduced Arabic numerals and the decimal-based numeral system to Europe and whose treatise 'Al-Jabr' gave algebra its name.

Some coin denominations have ridges etched on their sides, partly to prevent counterfeiting, in a practice called 'reeding.'

Poison ivy is in the same family as mangoes, cashews, and pistachios—and they all produce oily urushiol in their raw, unprocessed state—but they are typically prepared in ways to avoid causing human discomfort.

Use this tool to calculate the dollar value of your parental mental load, from meal planning to coordinating after-school care, then see resources that help generate solutions.

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Iran's Revolutionary Guard Corps is independent of Iran's regular army and is one of the most powerful and influential military-political organizations in the Middle East.

Take a 3D tour of the Hajj, Islam's annual pilgrimage to Mecca, undertaken by over 1.5 million Muslims.