Lasers help build the layers of circuit components in microchips

Photolithography etches circuit components into a semiconductor wafer

A high-energy laser is fired at molten tin droplets, turning them into plasma that releases the ultraviolet light needed to burn the wafer's photoresist layer. A mask controls what parts of the wafer are etched for subsequent chemical processing.

Microchip fabricators create light by heating tin droplets to over 220,000 Kelvin

Every second, lasers strike 50,000 droplets moving at 250 kilometers (155 miles) per hour, vaporizing the tin in supernova-like miniature explosions that produce ultraviolet light. Knowing this light will spread via diffraction as it passes through a filter during manufacturing, designers reverse-engineer the filter design based on the required final microchip pattern.

Laser technology powers communication, medical and manufacturing tools

Lasers are used when scanning groceries, printing documents or undergoing cosmetic procedures to enhance efficiency, precision and accuracy. Missile defense, targeting and optical communication systems have made using laser technology habitual in the military.

Some materials can absorb low-energy light and emit high-energy radiation

Through anti-Stokes cooling, incoming energy is combined with vibrations in a material's crystal lattice to produce a net reduction in its temperature. Using this effect, lasers can be directed at microchip hot spots to help keep data centers cool.

Watch a tour of an integrated circuit fabrication plant

Explore the protocols in place to ensure clean rooms have no dust to jeopardize the integrity of silicon wafers as they are transformed into working microchips. Layering, photolithography, etching, and chemical vapor deposition are shown alongside digital visualizations.

Photonic integrated circuits use light instead of electrons within circuit components

Instead of processing electric signals, photons in the visible and near-infrared serve as optical signals between chips made of electro-optical crystals. PICs can enable lower power consumption and heat generation by eliminating the friction from electrons moving along wires.

Integrated circuits are made with light and require significant purified water and chemicals

The nonstop operation of fabrication plants, which takes months to manufacture a wafer of hundreds of integrated circuits, strains local resources and generates significant chemical waste. Much of the electricity consumed is used to maintain clean room conditions within plants.

Laser-etched electric charges guide toner during laser printing

When sending a print job, the file data generates an image that a laser maps positively charged regions onto a drum separately for each color toner. Once the negatively charged toner is applied where it was electrically attracted, heat and pressure fuse it onto the paper.

Lasers, semiconductors, medical imaging, and atomic clocks rely on quantum mechanics

Semiconductors, crucial in electronics, operate based on quantum superposition. Lasers use stimulated emission, a quantum process, and MRI machines leverage the quantum spin of hydrogen atoms for imaging. Atomic clocks measure time with unprecedented precision using quantum transitions.

Stereolithography uses light to fabricate objects in layers via chemical reactions

Specific locations in a tank of light-sensitive liquid resin are exposed to projected light, causing them to cure onto a build platform. The resulting cross-section of hardened plastic is moved slightly away from the light source, exposing it to resin once more, and the process repeats to produce successive layers.

How microchips are made

Our increasingly electronic world depends on tiny devices called microchips to function. It takes half a year to create one, which is approximately the size of a fingernail. Engineering them is a highly involved process that starts with silicon-rich sand and eventually turns into billions of transistors packed into one small area. Watch this video to understand the complex feat of creating microchips and how they’re relevant to our daily life.

Semiconductor chips are electronic devices that store and process information

They can contain billions of microscopic switches on a chip smaller than a fingernail. An article provides a quick overview of how the devices work and how they’ve provided the backbone of the computer age.

Stimulating electrons to emit identical photons produces lasers

This effect was predicted by Albert Einstein in 1917, and requires all excited electrons in a material to exist in the same excited metastable state within their atoms. Pumping all atoms through the same mechanism, such as electricity or flash lamps, can create this environment.

Chip-based 3D printers can be pocket-sized and involve no moving parts

Researchers have demonstrated a proof-of-concept version of a chip-based 3D printer that emits visible light onto light-sensitive resin to construct solid shapes. The technology may provide a portable, low-cost solution for future, small-scale fabrication needs.

Silicon must be 99.9999999% pure to be used in creating microchips

After the mined quartz is processed in an electric-arc furnace to remove oxygen from the silica, it undergoes the Siemens process, where it is bathed in hydrochloric acid. The liquid produced in the reaction undergoes multiple distillations to produce ultra-pure silicon in the end.

Scientists have diverted the path of lightning using lasers

A proof of concept for a laser protection system, which could be used to protect launchpads and airports in the future, was conducted on the Säntis mountain in northeastern Switzerland. Rapid laser pulses heated air molecules, creating a more conductive, 50-meter (164-foot) path for the electrical discharge to travel through.

Laser disc technology stores binary data in etched pits and lands

The pits are dips in the LaserDisc, CD, DVD, or Blu-ray surface that do not reflect the laser from the optical drive back to the photoelectric cell, resulting in a coded zero. Lands are reflective plateaus on the surface that code for a one.

Fiber lasers used for metal engravings can’t burn your skin

These devices use diodes and mirrors to create pulses of light that vaporize metal in billionths of a second, though at wavelengths that cannot react with organic material. Pulse width, power, and speed adjustments can produce white, black, and even colored patterns through controlled heat reactions.

Quantum tunneling sets a limit to how small circuit components can become

Once the insulating layer in a transistor is small enough, quantum effects allow electrons to leak through the barrier, resulting in lost power. Tunnel-based transistors can use this phenomenon to enable switches powered by smaller voltages and reduced electricity use.

During LASIK surgery, a laser removes microscopic amounts of tissue from the cornea

Before surgery, a patient’s vision needs are incorporated with measurements and mapping of their eye’s surface to identify corrections to refractive errors. This ensures light entering the eye correctly focuses onto the retina to produce a clear image.

Random lasers can be created from biomaterials, such as peanuts and birch leaves

Rather than creating a narrow beam of light via amplification in an optical cavity, the random laser produces a red glow by scattering photons created in the natural pores of a peanut kernel after it has been injected with a solution of light-generating carbon dots derived from birch leaves.

How to cook food with lasers

Creative Machines Lab at Columbia Engineering have developed a system of software-controlled lasers to cook food with precision, retain moisture with the final-cooked product, brown food within its original packaging, and create an entirely new meal creation process for a consumer. Watch this three-minute video to see for yourself.

As of 2023, the world's smallest particle accelerator is smaller than a penny

The prototype is an example of a photonic accelerator, which utilizes tiny lasers to accelerate electrons rather than relying on oscillating electromagnetic fields to move them. It can deliver about 1 electron per second with energies equivalent to those found in cathode-ray tube televisions.

Light energy can be transformed into electricity in solar cells via the photovoltaic effect

When light strikes semiconducting material, it can knock electrons out of atoms, creating a charge imbalance within the material. A wire connecting the oppositely charged regions can allow electrons to flow back, balancing the charges and producing an electric current that can be harnessed to power devices.

How lasers have become a go-to in archaeology

Archaeological teams now have another item to pack with their trowels: Lasers. Researchers' approach to unsurveyed land has been transformed by light detection and ranging technology. LiDAR has helped archaeologists break new ground and uncover...

How helium greatly improves the efficiency of barcode-scanning lasers

Rather than directly energizing neon atoms, electrical discharge at lower, more practical power levels can excite helium atoms to energy levels nearly equal to those in neon atoms. Within a helium-neon laser, these gases are present in a 10-to-1 ratio, enabling helium to efficiently transfer energy to neon, which is then discharged as red light.

Holograms are produced by shining light through recordings of interference patterns

When one half of a split laser beam that was reflected off the surface of an object recombines with its other, unreflected half, the two produce an interference pattern that becomes etched onto holographic film. When light shines through the back of the film, it reacts with the pattern to create the reflected light, projecting the original object.

Solar panel manufacturing begins with silicon extracted from sand

The silicon is purified and shaped into wafers less than 0.2 millimeters thick, coated and connected through a criss-cross pattern of narrow and wider metal, followed by multiple rounds of lamination before bonding to a weatherproof panel.

Lasers have been used to create natural adhesives for paper

German researchers at four Fraunhofer institutes have developed a method to seal paper packaging using a carbon monoxide laser. Without the need for glue or plastic adhesives, the Papure project is expected to improve the recyclability of paper. (Some readers may experience a paywall.)

Lichtenberg figures capture lightning-like patterns within insulators

When high-energy electrons from particle accelerators are fired into materials like acrylic, they form a charged plane before discharging into scarred patterns within the material. By evenly charging a cylindrical bottle through rotation during the irradiation process, a 3D figure of lightning in a bottle can be created.

Radioactive elements can introduce software errors because the ionizing radiation they produce can detach electrons from atoms, and computer code relies on the distribution of electrons.

Chromium contaminants in a ruby crystal gave the world's first laser its red color

The red light originates from a long-lasting excited electron state in the element's atomic structure. The brittle gray metal has historically been used in pigment production, the manufacturing of rust-resistant stainless steel, and the creation of durable coatings with long-lasting shine for metals, wood, and leather.

NASA purchased about 60% of all integrated circuits from 1961 to 1965

The US government adopted the new technology to support the development of the Apollo Guidance Computer, which would help astronauts fly to the moon. This drove manufacturing up and costs down, setting the stage for the modern computing era.

Unless a laser is pointed directly at an observer, it is impossible to see in outer space because the lack of air means there are no particles to scatter some of the light in all directions.

Glowing chemicals allow scientists to read DNA like a barcode

The process of determining the order of nitrogenous bases in DNA involves first cutting the DNA into fragments, which are duplicated multiple times using bacteria. Fluorescently labeled terminator bases are added to fragments, which are sorted by length and read via laser to reconstruct the sequence.

Laser skin treatments can promote the production of collagen

Skin resurfacing vaporizes the top layer of skin to reveal healthier, new skin, while collagen can give the skin structure and elasticity. Such procedures treat scars and burns, but may leave light spots on the skin.

Water vapor is used to manage heat in high-end smartphones

While smartphones have traditionally been cooled using a highly conductive plate that dissipates heat from the chip, vapor chambers offer a higher heat-removal capacity. This technology has been utilized in laptops for decades to absorb heat by cycling a fluid between liquid and gaseous phases.

The first computers performed calculations using lightbulb-like tubes

Before transistors, the first electronic computers relied on vacuum tubes—components that switched signals on and off. Despite machines like ENIAC—the first programmable, general-purpose, electronic computer—utilizing nearly 18,000 tubes that generated massive amounts of heat and frequent failures, they laid the foundation for modern computing hardware.

Binary mathematics represented as switches allows silicon rocks to do math

Each switch is assigned a zero or a one based on whether it is open or closed, and logic gates are built from these switches that let the system perform mathematical operations. Modern software builds upon these operations to perform increasingly complex tasks.

See top-down views of Washington state's geology with cutting-edge lidar

Lidar is a revolutionary tool that creates visual models of landscapes using rapid light pulse measurements. Geologists in Washington state have deployed the technology to study the state's fault lines, landslides, tsunami inundation zones, and much more.

Tour Brother Zhang's repair shop to see how graphics processing units are fixed

The workshop repairs 40 to 50 GPUs from across China daily, extending the life of the costly computer parts that are the lifeblood of the hardware powering AI tools. By salvaging working components of different GPUs, custom parts can be built atop printed circuit boards, including custom GPUs that manufacturers do not currently produce.

From 1991 to 2024, lithium-ion battery cell prices have fallen by 99%

The decrease from about $10,000 to $50 per kilowatt-hour has been driven by innovations in battery chemistry, improvements in manufacturing and supply chains, and increases in global cumulative production, which have caused average price declines of 19% each time it has doubled.

Photodynamic therapy is one current treatment for age-related macular degeneration

This laser-based treatment is used on advanced "wet" age-related macular degeneration patients, but it's now used less often than in the past because there are newer injection-based drugs to decrease abnormal blood vessel growth.

The reflection of light within a material is the basis for fiber optics

As light travels from one material to another, it can be absorbed, reflected, or transmitted through, depending on the properties of the two materials. Fiber optic cables are designed to reflect light internally, minimizing data loss as information is sent at high speeds through flashes that represent zeros and ones.

Nvidia’s RTX graphics chips support ray tracing, which, the company says, can boost performance in games by 25%

Ray tracing allows developers to add more realistic-looking lighting and shadows to video games, and Nvidia continues to improve the tech in newer chips. Rendering light realistically in video games requires immense computing power, and ray tracing “cheats” the process with a little guesswork.

The world's first commercial biological computer combines neurons with silicon

Australian start-up Cortical Labs unveiled CL1, a hybrid chip designed to help scientists study brain function in real-time. The 800,000 lab-grown neurons on the chip are kept viable for six months via a built-in life support system.

Taiwan's semiconductor dominance

Taiwan is a leader in the production of semiconductors. In the event of a Chinese invasion, what happens if China controls the supply chain for these indispensable materials? How would it affect the United States as well as other nations already dealing with disruptions due to Russia's invasion of Ukraine? This blog explores these questions and more.

The applications and industrial uses of graphene, the single-atom-thick material

Shortly after its discovery in 2004, the strength, flexibility, optical properties, and conductivity of this thin layer of carbon atoms earned it the designation of a "wonder material," but breakthroughs in its use have taken decades of research. As of 2026, graphene-enhanced electronic sensors, optical microchips, concrete, and supercapacitors are available, though scale production challenges remain.

The weakest form of light that is dangerous to humans is ultraviolet

Unlike radio waves, microwave, infrared, and visible light, UV light can produce chemical changes, such as curing adhesives and resins, causing substances to fluoresce, and destroying the genetic material of microorganisms. This makes UV light useful for sterilization, forensics, and quickly drying nail polish.

Genetically modified viruses can help construct battery electrodes

MIT scientists' modifications caused the viruses to attract conductive materials, such as gold ions, which the viruses self-assembled into nanowires that could be used in batteries. These components allow batteries to be thinner and flexible enough to be constructed into new shapes.