What We Learned

Background

Fireworks are devices filled with explosive chemicals used for celebratory purposes.

They are classified as display, used by licensed professionals, or consumer, used by the general public, but both get their propulsion and explosion from gunpowder.

The layout of the contents within fireworks shells produces different patterns, and combining salts with different types of gunpowder produces various colors and effects (view them here).

In 2024, 322.7 million pounds of fireworks were consumed in the US, where the Department of Defense and Disney are the largest buyers (1440 Topics: Disney).

History

Fireworks originated in Liuyang, China, where roughly 70% of the world’s supply comes from today.

Over 2,000 years ago, bamboo was observed to explode when burned because of overheating air pockets within the stalks. Believing the explosions could ward off evil spirits, burning bamboo became common in celebrations to ensure good fortune.

For nearly 1,000 years, these rudimentary firecrackers remained unchanged until Chinese alchemists—hoping to create an elixir for immortality—discovered that burning a mixture of saltpeter (potassium nitrate), sulfur, and charcoal created a loud blast.

They had accidentally invented gunpowder, which would become known as one of the four great inventions of ancient China. Bamboo stalks were stuffed with gunpowder to improve their explosive force, but replacing them with paper tubes brought about the first modern fireworks.

As knowledge of fireworks spread throughout Arabia, Europe, and later the Americas, the tradition of using them for celebrations spread as well. Before the Continental Congress adopted the Declaration of Independence on July 4, 1776, John Adams wrote that the day would be celebrated with “bonfires and illuminations [a term for fireworks],” setting the stage for Independence Day fireworks displays.

However, it was not until the early 1800s that pyrotechnicians, like the Ruggieri family, mixed other chemicals into gunpowder to create the colorful displays of today.

How They Work

All aerial shell fireworks are made of four parts: a lift charge, which propels the firework up when lit; a fuse, which carries the lift charge's ignition into the shell; a burst charge, which ignites upon being lit by the fuse; and stars, which are pellets that surround the burst charge and fly apart once the burst charge explodes (see visualization).

Stars are organized in an outline of what pyrotechnicians want the explosion to look like. For instance, stars in the shape of a flower will be blown apart in that shape and make a large flower in the sky.

When burned, every element produces a unique set of colors, and stars are created with compounds of specific elements to produce desired colors and sound effects (watch flame test).

Multiple layers of stars around the burst charge or tiers within a shell can create more complex, multipart explosions, with gunpowder consistency altering the burning rate (i.e., finer gunpowder burns more quickly).

For displays, fireworks are loaded into mortars with fuses connected to a remote firing system. The system can be programmed using software to release fireworks at specific times, such as in sync with music (watch a pyromusical display).

Health and Safety Risks

Fireworks displays must identify exclusion zones to prevent harm from falling shrapnel, which is later collected by pyrotechnicians.

Despite this, from 2014 to 2023, there have been over 112,000 fireworks-related injuries in the US, including inhalation of particulate matter, noise-induced hearing loss, and corneal burns (read about the risks here).

Alternatives, such as drone and laser shows, have become more prominent to minimize these risks and avoid environmental harm.

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Dive Deeper

Relevant articles, podcasts, videos, and more from around the internet — curated and summarized by our team

Open link on youtube.com

Professional pyrotechnician Patrick Cyrana answers the internet’s most curious questions about fireworks, from designing ghost effects and exploring how electronic firing systems work to explaining what it takes to create displays in the rain.

Open link on youtube.com

Copper chloride emits blue light when heated, but breaks down at the temperatures created when fireworks explode. Pyrotechnicians continue to search for an ideal mixture that provides a temperature high enough for copper chloride to shine brightly without being destroyed.

A "green man" handling fireworks
Open link on fireworks.co.uk

In the 1600s, men wore leaf-covered caps when handling fireworks to protect against sparks. Headgear was also worn by those helping to maintain order when leading medieval fireworks processions, often acting like jesters to entertain viewing audiences.

Open link on youtube.com

This video explores the history, construction, and preparation of modern fireworks displays, including creating gunpowder from scratch. It also features experiments with fireworks underwater, but they require special materials to prevent water from infiltrating the fireworks shell.

diagram of haptic fireworks display
Open link on popsci.com

Disney’s “Feeling Fireworks” uses water jets and a latex screen to replicate fireworks for blind individuals. Such technology may also provide inclusive experiences for the deaf community, though as of 2024, there are no plans to implement them in Disney parks.

fireworks
Open link on washingtonpost.com

A warehouse explosion in 2008 forced all pyrotechnic shipments to travel through the Shanghai port under a special permit Ding Yan Zhong was given. Since then, he has established a near-monopoly over the global fireworks distribution chain, with manufacturing hubs in China and a logistics company in California.

Explore all Fireworks

Search and uncover even more interesting information in our vast database of curated Fireworks resources